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I'm trying to build a dining table out of two pieces of Jatoba wood (Hymenaea courbaril) which has:

Density - 57 lbs/ft3 (910 kg/m3)
Hardness - 2,690 lbf (11,950 N)
info taken from https://www.wood-database.com/jatoba/

The boards have 495 x 1810mm being 61mm thick, which makes them about 40Kg each. They are in a pretty unrefined state, and I'm trying to make two nice pieces of 1500 x 450 x 55mm hardwood to be glued together with dowels.

My problem is I don't really have a workbench that can handle boards like that, and as of now I only have a Number 4 Stanley hand plane and an orbital sander if that could even help.

I was able to use two small tables laying sideways to make the wood high enough so I could hand plane in a comfortable position. The thing is I'm not having any success using my plane so far trying to plane in the direction of the grain, the tool is brand new and I have sharpened it to a pretty good state IMO in a 25-degree angle but I can't get consistent chips, only really fine dust like pieces that get stuck in my plane after a few passes, and they are kind of hard to remove without a tool carefully pushing them out. I hope it is possible to see in the photos what is happening.

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I'm building a sharpening jig to get close to a perfect 25° with 30° bevel blade to maybe improve my situation.

Any tips for working or doing this on the ground?

I understand I'm trying to do a difficult thing with too few resources, but I'm just impatient for my University CNC Router to be available again.

One solution I saw was to buy a router and make a sled to plane the wood, but I was trying to avoid buying a new electric tool.

  • Can you elaborate on how you're sharpening the blade? Ideally there should be a short "micro-bevel" honed to a mirror finish at the tip. – Mark Jan 15 at 5:48
  • @Mark, many many users would say there shouldn't be a microbevel at the edge, including Paul Sellers and all his followers who sharpen as he advocates. Honing method and style(s) of bevel are of almost no importance, as long as you end up sharp and there is edge relief. – Graphus supports Monica Jan 15 at 6:11
  • Hi, welcome to SE doppler0y. You really don't need to ask a fresh Question for this as all the information you need is already present in previous Q&As, mainly this one and this one which is linked on to from the first. – Graphus supports Monica Jan 15 at 6:15
  • "I'm building a sharpening jig to get close to a perfect 25° with 30° bevel blade to maybe improve my situation." What this will give you is a stouter edge that may last longer (i.e. need honing lest frequently) but you don't need to worry about the exact angles as many will do the job equally well, with no apparent difference in the wood or to the user pushing the plane. – Graphus supports Monica Jan 15 at 6:21
  • Jatoba is unique enough as a material that someone could make an answer specific to the challenges working it, especially with hand tools. I don't have any experience with Jatoba, however. The pics above seem to show the result of a not quite sharp enough tool meeting the interlocking grain, with its tendency to chip. Getting nice curls of wood is going to be a bit of a challenge. – jdv Jan 15 at 14:38

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