I have an extraordinarily cheap table saw that I'm trying to use to cut out a bookcase. The table is too small (I only have about 11" between the fence and the blade), the fence is nearly useless (it takes about 10 minutes to get it and verify that it's square) and I don't even want to think about the guide. I don't really want to toss it in the trash and get a better one (mostly because I'm renting the house and I don't have the space). I'd like to retrofit this one so that it's actually usable. Does anybody have any practical ideas of what I can do, or even better, plans, to make this saw usable?
2 Answers
You can check out this youtube video. This guy makes some great improvements to the saw but does not include a riving knife in his design. That's very dangerous, but I'm sure it would be helpful as you attempt to refurbish the table-saw.
Some improvements that can be made to any table saw to improve its performance:
- Create a cross-cut sled. As long as the miter slot is parallel with the saw blade, you will get dead-on 90 degree cuts which are going to be more precise than you'd get with a miter saw.
Build a table-saw wing. This will significantly add to your ripping capacity and it will add weight to the saw, making it less prone to vibration (and topping over).
Build an outfeed table. This prevents the workpiece from falling after its been cut, which is a whole lot more safe.
Buy or build an after-market fence.
Make a zero-clearance insert to prevent chip-out, improve dust collection, and prevent pieces from falling into the dust chute.
In addition to that, you can always add jigs to make your saw more versatile (e.g., box joint jig, tenon jig, jointer jig).
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I was going to suggest using a sled, but see you already touched on that. It would also be helpful to summarize all the improvements that you can make to improve a low-end table saw--adding a larger plywood table, replacing the fence with an aftermarket or DIY fence, etc.– rob ♦Apr 22, 2015 at 19:12
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I saw that video before I came here. All I can think of is how he almost cuts his fingers off.– johnnyMay 23, 2016 at 4:30
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This is exactly the type of answer that makes stackexchange so great. Oct 16, 2016 at 12:56
You don't indicate what brand of table saw you have, but you might look into a replacement fence to give you more accuracy. The first three examples from a Google search on replacement/replacing fences.
Depending on your skills and space, you may also be able to attach some extensions to the table to give yourself some more work room.
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It's a Skil that my father bought on sale. I wanted to avoid that because I know some folks are loyal to some brands (although, I can't imagine anybody being loyal to this particular saw). Apr 22, 2015 at 19:35
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It's true that the brand isn't really the issue; it's the fact that the entire saw probably only cost a couple hundred bucks at most. It's hard for any manufacturer to bring the cost down to that price point without cutting a lot of corners, and unfortunately a lot of the time the result is that you end up with a barely-usable tool out-of-the-box.– rob ♦Apr 22, 2015 at 22:19
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No intention to indite the brand, just makes it easier to help search for something that might fit it. As it was, I just grabbed the first 3 Google responses which may or may not work for you, but at least give you an idea.– FreeManApr 22, 2015 at 22:36
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@rob But is it possible to make it a decent saw using the techniques in diffe's answer? I'm in the same boat. Everyone will tell you don't get a cheap table saw...the old "Just save a little more." I suppose that's true to a degree, but I may run out of life before I save enough. So if I get a cheap Skil, Craftman, or Ryobi, is it possible to use them to make things like cutting boards or boxes (boxes that actually have straight ends that don't have big gaps, etc.)?– johnnyMay 23, 2016 at 4:34