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It sounds like a silly question, I know.

I am wanting to join 2 bookcases together but in a way in which I can't see the screws. I know I can countersink, fill and paint over, but I'm looking to minimise the amount of filling I'll have to do.

I know headless pins are a thing for finish nailing, so I'm wondering if there are scress that have smaller than usual heads for a similar purpose?

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    Look at ‘trim head screws’. They aren’t nothing, but they aren’t big either. Also, folks will put wood grain stickers over screw heads for the ‘good from afar but far from good’ look. Commented Dec 29, 2023 at 14:34
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    Side-by-side or back-to-back? For side mating, you can connect them with plates at the back if that can work and nothing would be visible. Also, easier to disconnect in the future.
    – Ashlar
    Commented Dec 29, 2023 at 19:46
  • @Ashlar it would be side to side. It would be a more permanent bonding, so screws, filling and painting will be fine.
    – physicsboy
    Commented Dec 30, 2023 at 11:36
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    @physicsboy nothing in life is really permanent - I would go with Ashlar suggestion, it would be less work than trying to hide screws and you'll really appreciate it when for whatever reason, you'll need to move the bookcases
    – Jan Spurny
    Commented Dec 30, 2023 at 14:01

1 Answer 1

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To add to what @AloysiusDefenestrate says above in a Comment, look at some trim-head screws. Trim-head screws have coincidentally come up here twice recently, and while some have very small heads screws with this name on the pack do vary quite a bit as to head size. The most recent mention highlighted that some have heads barely different to some normal screws.

However you could get no head at all if you wanted, but you don't want to — the hold of screws is primarily based on the head and the threading working together.

That's how screws work as clamps, the hold of the thread in the second piece and the pressure exerted by the head in the first. Take out the latter and you get no clamping force between them, so all you end up with is a fancy alignment aid1.

I know I can countersink, fill and paint over

You can do better than that. Welcome to the world of counterbores and wood plugs.

If you're sinking the screw heads below the surface such that filler is an option you're already creating a counterbore:

Counterbore vs. countersink

All you need to do is add wooden plugs to the equation.

While you can plug the holes with sections of dowel it's better to use face-grain plugs and they make plug cutters precisely for this purpose. The best kind make plugs with a slight taper, which ensure a snug fit in the counterbores.

In addition to hiding the location of the holes better (if desired) when not painting, face-grain plugs are easier to make flush (because it's not end grain that's exposed but more face grain like the surrounding wood). Also in the long term they tend to stay hidden under paint better than both end-grain plugs or filler (any type2), which tend to telegraph their location over time2 due to differences in shrinkage and expansion.


1 For that you could simply use dowels, which are easier/faster to drill for and much faster to install.

2 According to a pro I trust, his observations over his career are that all fillers eventually become not flush with the surrounding wood.

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  • The sides are already painted, so me thinks it'll be a bit of filler, sand and paint again. Oh joy of joys. At least it's not oil based :D
    – physicsboy
    Commented Dec 30, 2023 at 11:38

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