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Nov 22, 2023 at 16:00 answer added LarryBud timeline score: 1
Feb 28, 2022 at 12:48 vote accept user2766918
Feb 26, 2022 at 15:27 comment added Graphus @jdv, oh yes, very much in agreement. As a means of pointing to a suitable material the possible heat generated should ideally be of almost no consequence, at certainly shouldn't be a concern for any detrimental structural issues it might cause (i.e. anything that might get hot shouldn't care). oh and +1 :-)
Feb 26, 2022 at 14:43 comment added user5572 @Graphus I think we are in agreement and I just wanted to point out that PVC is, indeed, rather unique in how it handles heat making it the least useful material for this purpose. I've rolled up the hive-mind thoughts into an Answer because why not?
Feb 26, 2022 at 14:41 answer added user5572 timeline score: 3
Feb 26, 2022 at 5:38 comment added Graphus @jdv, that's some of what I was getting at. But for a fixed paper type, wear on the abrasive and the setting of the roller play a massive role in differences in heat generated. Meaning it's easy to posit a single design that works fine initially and then a problem shows up later..... so bottom line, wood will solve all these issues (in addition to being far, far stiffer). And FWIW almost every DIY sander has a wooden drum, so there's that.
Feb 25, 2022 at 20:37 comment added user5572 There are a lot of variables here. How hot do different papers/meshes get? Does the paper or glue backing change anything? And so on. Thermals are hard. This might mean only your experimental evidence might hold. What you are concerned with is the "HDT", which for PVC is probably too low for you to use like this. Maybe ABS is a better choice?
Feb 25, 2022 at 20:12 comment added Graphus Well experientially PVC does soften enough to distort at temps I would have estimated to be approx upper 50s or low 60s (based on other relevant temperature markers I'm familiar with). But whether this is a temp range your drum will reach in service nobody can say since there are unknowable factors. I would suggest you just make your central cylinder from wood so you can avoid the issue entirely, or, make a slightly smaller cylinder that you can glue inside the PVA pipe to support it. [You don't need a lathe for this.]
Feb 25, 2022 at 17:31 history edited FreeMan CC BY-SA 4.0
added 6 characters in body; edited title
Feb 25, 2022 at 17:30 comment added FreeMan You could make a quick test jig out of a short piece of pipe with a wooden mounting wheel and see what happens (counter sink a couple of screws for a quick 'n dirty mount of pipe to wheel). Save you the time and material of the 3D print. You might want/need to drill some diagonal holes through your wheel to allow for some cooling effect.
Feb 25, 2022 at 16:03 history asked user2766918 CC BY-SA 4.0