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Apr 23, 2021 at 14:04 answer added Wsander2 timeline score: 2
Aug 28, 2020 at 18:11 vote accept codyThompson
Aug 28, 2020 at 18:04 comment added codyThompson @Puddles I did :)
Aug 28, 2020 at 18:04 comment added codyThompson @jdv Thanks for the link! I definitely looked in a few different places for a max RPM before running this, but alas, found none.
Aug 20, 2020 at 13:00 answer added LeeG timeline score: 5
Aug 19, 2020 at 23:19 comment added Puddles I hope you left a ZERO star review warning others away!
Aug 19, 2020 at 15:50 comment added user5572 Apropos: woodworking.stackexchange.com/q/2942/5572 (Even though this looks like a manufacturing flaw, the fact is that large diameter, large mass cutters need to be run slower. Good manufacturers will tell you the max RPM for each tool they sell [or tool size]).
Aug 19, 2020 at 15:43 vote accept codyThompson
Aug 28, 2020 at 18:11
Aug 19, 2020 at 14:40 answer added blacksmith37 timeline score: 2
Aug 19, 2020 at 6:26 comment added Graphus of other bits, of various price points — what the ideal heat treat for a shaft like this actually is. Our gut feeling of where the heat treat should land (i.e. the temper colour) might be way off, somewhat similar to conventional screwdrivers which were tempered much softer than most imagine (blue, not tan or brown). Now all this aside, the ideal running speed for a bit of this size is slow, since the large diameter means the edge is moving very much faster than on a smaller bit. And with a 1/4" shaft I would always err on the side of caution anyway, because of the potential for overloading.
Aug 19, 2020 at 6:19 comment added Graphus Hi, welcome to Woodworking. Yikes! I hope you were wearing your brown pants yesterday ^_^ While I share some of the reservations about the bit type (specifically, large diameter, narrow shaft) I'm not so certain 'better' heat treating would have been desirable here. While the damage to the base is unfortunate I feel a snap, followed by the bit being ejected at a tangent at about 100mph might have been slightly less desirable! I feel the important point re. the bit itself and its mode of failure was that we can't know — without unequivocal knowledge of failures [contd]
Aug 19, 2020 at 0:56 comment added codyThompson I'm happy to accept an answer along the lines of: "Combination of poor quality shank and wide bit for 1/4" shank" If either of you would care to post one. Otherwise I'll post it myself tomorrow. Thanks for the insight!!!!
Aug 19, 2020 at 0:53 history edited codyThompson CC BY-SA 4.0
I tried to bend the offending router bit with a vice and socket wrench. It bent so I added pics and a video.
Aug 19, 2020 at 0:40 comment added codyThompson @blacksmith37 It bent pretty easily in a vice (please pardon my crude workbench). I think you're on to something. I don't know if it will be a relief or scare me even more to know that it might've been an equipment failure rather than an operator error. I'll definitely be staying away from cheap and oversized router bits from now on.
Aug 19, 2020 at 0:03 comment added blacksmith37 Wild guess after reading review of the other failure also :The steel shaft was not heat-treated and is soft. At the very high router RPM a slight imbalance causes bending stress. This guess could be tested with the cutter in a good vise and trying to bend the shaft with a large pliers or other tool . The fact that presumably a very hard shaft bent as much as shown is suspicious.
Aug 18, 2020 at 23:59 comment added codyThompson haha I see. So maybe I should stick to smaller and higher quality bits.
Aug 18, 2020 at 23:57 comment added SaSSafraS1232 Yeah, I would not want to be anywhere near a 2" router bit on a 1/4" shank that only cost $16. Especially if it was spinning!
Aug 18, 2020 at 23:02 history edited codyThompson CC BY-SA 4.0
added 53 characters in body
Aug 18, 2020 at 23:00 review First posts
Sep 1, 2020 at 22:56
Aug 18, 2020 at 22:54 history asked codyThompson CC BY-SA 4.0