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Apr 21, 2020 at 21:55 vote accept CommunityBot
Apr 21, 2020 at 21:52 comment added user5572 @GernBlanston yeah, I'm going for at least one side of the cut really nice. So careful cutting with expensive forstners is probably best. I can chamfer (or not) as a second pass. I'm ok with the extra work, frankly.
Apr 21, 2020 at 19:28 history edited user5572 CC BY-SA 4.0
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Apr 21, 2020 at 17:08 comment added Gern Blanston @jdv There are cone-shaped bits for countersinking holes that already exist (example), but I don't know if they come in large diameters like that without being really expensive. I have a handful of them, but they're all smaller sizes than that. They also don't give stellar looking results, so they're good for jig work, but I wouldn't use them on any finished piece.
Apr 21, 2020 at 15:01 comment added user5572 @AloysiusDefenestrate that's a good idea, but right now I have more time than money, and trying to sort out getting three sheets to a CNC place in These Trying Times sounds like I'd rather stay home and make hundreds of holes by myself. About half-way through sheet #1 I may regret this decision.
Apr 21, 2020 at 14:59 comment added user5572 @GernBlanston not sure, but I'm using a Forstner bit to make the holes, and I've never seen a forstner bit with a countersink cutter as well. These are over 1in in diameter, so a fair amount of material is to be removed.
Apr 21, 2020 at 13:02 comment added Aloysius Defenestrate This doesn't speak to your question, but I know of someone that had a similar project to yours (drill lots of holes accurately in sheet goods). He found a local cad/cam shop that could do the work for way less than it would cost him. Maybe something to ponder...
Apr 21, 2020 at 5:58 answer added Abhi Beckert timeline score: 3
Apr 21, 2020 at 2:40 comment added Gern Blanston I take it these holes are too big for a basic countersink bit?
Apr 21, 2020 at 1:29 answer added user5572 timeline score: 3
Apr 21, 2020 at 1:16 comment added user5572 Hmm. Looks like the internets will give you better results if you search for "bench dog chamfering".
Apr 20, 2020 at 23:39 history edited user5572 CC BY-SA 4.0
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Apr 20, 2020 at 23:26 history asked user5572 CC BY-SA 4.0